From Concept to Glow: Understanding the Process of Creating Customized Neon Signs
Yes, neon signs may be completely customized according to your requirements. This process involves:
a. Discuss your vision with a neon sign designer or maker. b. The designer creates an electronic mockup of your sign for your approval. c. The sign maker bends and shapes glass tubes in accordance with the design once it is approved. d. The tubes get filled with the desired gas (usually neon, argon), and sealed. The tubes are mounted onto a backing and electrical components are connected. Before it can be delivered and installed, it is thoroughly tested for quality.
- How does neon signage perform in different weather conditions and is it suitable for indoor and outdoor use?
You can use neon signs indoors and outside, but they may need extra protection in extreme weather conditions. In order to avoid water damage, neon signs outdoors should be enclosed in waterproof containers and mounted securely to withstand winds. The brightness of neon signs will vary depending on the temperature, but they can still function well in very cold temperatures. A professional neon sign consultant is necessary to ensure that your sign will be suitable for outdoor use in your particular climate.
- Here are the key differences between neon and led signs
- Neon signs are able to emit a warm, nostalgic glow which is difficult to reproduce with other lighting technologies. The iconic glow they produce is due to their soft, diffused lighting.
- LED signs, however, emit a brighter and more focused light. They are capable of displaying a broad range of colors and can be used for crisp, modern designs.
- The energy used by neon signs is more than that of LED signs. They consume approximately half as much energy as LEDs, which makes them less energy-efficient.
- LED signs are more cost effective and energy efficient than neon signs. This is one reason LED signs are being preferred by businesses and individuals over neon signs.
- LED signs don’t require as much maintenance as neon signs. The glass tubes could break or the gas in them may leak. These signs will need repair or replacement. In addition, transformers or other electrical components may wear out and need replacement.
- Because LED signs do not contain glass tubes or gases, there are fewer maintenance requirements. LEDs can also last longer, with some models lasting as much as 50,000 hours. LED signs’ electrical components are more reliable and less frequent and need to be replaced.
- The manufacturing of neon signs
- The first step to creating neon signs is glass tubes. An expert glass bender heats the tubes using a variety o torches until they become softened and pliable.
- The glass bender then shapes the tubes to the desired design using specialized tools. After the glass tubes have been bent into the right shape, they should be allowed to cool down and harden.
- The tubes are connected to a pump to extract any air or impurities from the inside before they are filled with gas. This ensures that the tubes’ gas will glow brightly, efficiently, and effectively.
- You can fill the tubes with neon or with argon gas depending on your desired color. If you want a bright red glow, neon gas is the best choice. Argon gas, which is often mixed with a little mercury, gives you a blue glow. There are many phosphor coatings that can be applied inside tubes to create different colors.
Attachment for an electrode
- The tubes are sealed at both ends with glass- and metal electrodes. These electrodes generate an electric current and excite the gas inside the tubes. This causes the tube to emit light.
- The tubes then connect to a transformer which generates the high voltage that causes the glow. The neon sign is finally mounted on a suitable backing and checked for functionality and quality.